Thermal Conductivity to R-Value Calculator

Calculate insulation resistance from conductivity and thickness. Review U-value, heat loss, and target thickness quickly. Export usable results for engineering checks and retrofit planning.

Calculator Inputs

Plotly Graph

Example Data Table

Material Conductivity (W/m·K) Thickness Material RSI Approx. US R
Mineral Wool Board 0.037 100 mm 2.703 15.348
Expanded Polystyrene 0.036 75 mm 2.083 11.828
Polyisocyanurate 0.025 50 mm 2.000 11.357
Softwood Panel 0.120 25 mm 0.208 1.182

Formula Used

Material RSI = (Thickness in meters × Number of layers) ÷ Adjusted conductivity

Adjusted conductivity = Conductivity × (1 + Correction % ÷ 100)

Total RSI = Material RSI + Internal surface RSI + External surface RSI

U-Value = 1 ÷ Total RSI

Heat Flux = U-Value × Temperature difference

Total Heat Loss = Heat Flux × Area

US R-Value = Total RSI × 5.678263337

Required Thickness = (Target material RSI × Adjusted conductivity) ÷ Layers

How to Use This Calculator

  1. Enter the thermal conductivity of the insulation or building material.
  2. Enter the thickness and choose the correct thickness unit.
  3. Set the number of identical layers used in the assembly.
  4. Add any conductivity correction if field conditions reduce performance.
  5. Include internal and external film resistances if you want total assembly resistance.
  6. Enter area and temperature difference to estimate heat transfer.
  7. Optionally enter a target R-value to estimate required thickness.
  8. Press the calculate button to show the result above the form.
  9. Use CSV or PDF export buttons to save the output.

Engineering Notes

Why conductivity matters

Thermal conductivity shows how quickly heat moves through a material. Lower conductivity usually means better insulation. However, conductivity alone does not describe assembly performance, because thickness changes the total resistance strongly.

Why R-value depends on thickness

R-value rises as thickness increases. Two materials with the same conductivity will not deliver the same resistance if their thickness differs. This is why practical envelope design always checks both conductivity and installed depth.

Why surface resistances matter

Inside and outside film resistances add small but useful thermal resistance. These values are often included in wall, floor, roof, and facade calculations when engineers estimate full assembly U-values rather than material-only performance.

Why adjusted conductivity is useful

Installed conditions can change effective performance. Moisture, compression, fasteners, and workmanship may increase heat transfer. A correction factor lets you run conservative checks and compare ideal values with more realistic site conditions.

How to read the results

Total RSI and US R-value represent resistance. Higher values are better for insulation. U-value, heat flux, and total heat loss represent transmission. Lower values are better when you want to reduce heating or cooling demand.

Frequently Asked Questions

1. What does thermal conductivity mean?

Thermal conductivity measures how easily heat moves through a material. A lower value means the material resists heat flow better, which usually improves insulation performance for the same thickness.

2. What is the difference between RSI and US R-value?

RSI is the metric thermal resistance unit, expressed as m²·K/W. US R-value uses h·ft²·°F/Btu. This calculator shows both and converts between them automatically.

3. Why does thickness affect R-value so much?

R-value is directly proportional to thickness when conductivity stays constant. Doubling thickness roughly doubles material resistance, which lowers the final U-value and heat flow rate.

4. Should I include surface film resistance?

Include surface film resistance when you want total assembly resistance instead of material-only resistance. It helps when estimating wall, roof, or floor U-values under standard boundary assumptions.

5. What does the conductivity correction field do?

It adjusts the entered conductivity upward or downward. Use it to model site conditions, moisture effects, compression, or safety allowances during preliminary engineering checks.

6. Can this calculator estimate heat loss?

Yes. Enter area and temperature difference. The tool calculates heat flux per square meter and total heat loss through the selected surface using the computed U-value.

7. What if I know my target R-value already?

Enter the target value and select its unit. The calculator estimates the thickness needed for the chosen conductivity and also shows the additional thickness beyond the current input.

8. Is this suitable for final code compliance submissions?

It is useful for screening, comparison, and design checks. Final compliance work may require tested product data, framing effects, air gaps, moisture conditions, and project-specific standards.

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Important Note: All the Calculators listed in this site are for educational purpose only and we do not guarentee the accuracy of results. Please do consult with other sources as well.